VAUXHALL ASTRA GTE MK1 CAR PERFORMANCE SPORTS TURBO
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MK1 Astra GTE specs.

 
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glenn
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Joined: 17 Mar 2005
Posts: 2095
Location: Chelmsford

PostPosted: Sat May 28, 2005 10:57 am    Post subject: MK1 Astra GTE specs. Reply with quote

Mk1 Astra GTE factory spec.

VEHICLE IDENTIFICATION :SPECIFIED VALUE
ADB No :00833
Model :Kadett-D/Astra
Model(cont) :1,8
Year :1983-84
Engine:Code :18E
No. of cylinders :Type:4/OHC
Capacity(Fiscal) :cc:1796 (1771)
Compression Ratio :1:9,5
Output :kW (DIN hp) rpm:85 (115) 5800
Suitable for unleaded petrol :Yes
Minimum octane rating:RON :98/95
Ignition system :Description:Trans-h
Ignition system :Type:HEI
Fuel system: Description:MFI-i
Carburettor/injection system :Make:Bosch
Carburettor/injection system :Type:LE-Jetronic

IGNITION SYSTEM :SPECIFIED VALUE
Ignition coil :Make:Bosch
Ignition coil :Type:1 227 020 009
Ignition coil supply voltage :+ with ballast V:11,0
Primary resistance :Ohm:0,6-0,9
Secondary resistance :Ohm:6300-9300
Distributor(ECM) :Make:Bosch
Distributor(ECM) :Type:0 237 021 022
Firing order :1-3-4-2
Ignition timing embarrassment=without +=with vacuum:o
Ignition timing - basic BTDC :*Engine/rpm:10/900
Ignition timing - alternative :*Engine/rpm:95=7/900
Ignition advance :Without vacuum and basic timing
Ignition advance checks :*Engine/rpm:0-2/1000
Ignition advance checks :*Engine/rpm:4-16/2000
Ignition advance checks :*Engine/rpm:15-21/4000
Vacuum check :+=advance o=retard:+
Vacuum range :*Engine:12-17
Vacuum starts :mbar:110
Vacuum ends :mbar:260

TUNING AND EMISSIONS :SPECIFIED VALUE
Idle speed :rpm:900-950
Oil temperature for CO test :*C:60-80
CO level at idle speed - tailpipe :Vol. % CO:0,5 Max
HC level at idle speed :ppm:300
CO2 level at idle speed :Vol. % CO2:13-16
O2 level at idle speed :Vol. % O2:0,5-2,0

SPARK PLUGS :SPECIFIED VALUE
Spark plugs :Original equipment:Bosch
Spark plug :Type:WR7DC
Electrode gap :mm:0,7
Spark plugs :Make:Champion
Spark plug :Type:RN7YCC
Electrode gap :mm:0,8
Spark plugs :Make:NGK
Spark plug :Type:BPR6ES
Electrode gap :0,7

FUEL SYSTEM :SPECIFIED VALUE
Regulated pressure with vacuum :bar:2,5+0,2

SERVICE ADJUSTMENTS :SPECIFIED VALUE
Valve clearance - INLET :mm:Hydraulic
Valve clearance - EXHAUST :mm:Hydraulic
Oil pressure :bar/rpm:1,5/850
Radiator cap :bar:1,3-1,35
Thermostat opens :*C:91
Drive belt size - Alternator :mm:9,5x888

LUBRICANTS AND CAPACITIES :SPECIFIED VALUE
Engine oil grade :SAE(API):10W/40 (SG)
Engine with filter :litres:3,3
Gearbox oil grade :SAE:80W
Gearbox 4/5 speed :litres:2,1
Cooling system :litres:7,9

TIGHTENING TORQUES :SPECIFIED VALUE
Cylinder head instructions
Cylinder head :Stage 1:25 Nm
Cylinder head :Stage 2:60*
Cylinder head :Stage 3:60*
Cylinder head :Stage 4:60*
Cylinder head :Stage 5:Run engine 15 minutes
Cylinder head :Stage 6:30*
Main bearings :Tighten in the following stages:
1)50Nm
2)40*-50*
Big end bearings :Stage 1:22 Nm
Big end bearing :Stage 2:45 Nm
Flywheel/Driveplte :Tighten in the following stages:
1)50 Nm
2)25*-35*
Crankshaft pulley :
23 mm thread length = 55 Nm
30 mm thread length = 55 Nm +45* + 15* Use new bolt.
Spark plugs :25 Nm
Front hub nut :Tighten in three stages:
1)100 Nm
2)Slacken off
3)20 Nm + 90*
Road wheels :90 Nm

STARTING AND CHARGING :SPECIFIED VALUE
Battery :V/RC(Ah):12/65 (44)
Starter motor :Make:Bosch
Starter motor :Type:0 001 208 224
Minimum starting voltage :V:10,0
Maximum cranking amps :A:119-145
Alternator/Regulator :Make:Bosch
Alternator/Regulator :Type:0 120 489 125
Alternator output at engine speed :A/V/rpm:55/14/2500
Voltage regulator :Type:0 192 052 005
Regulated voltage :V:13,7-14,5
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